SÖZER®: An Expert Brand in Sturdy and Reliable Machine Systems

Within the scope of turnkey project work, we are able to carry out complete project studies built on advanced technology and high efficiency principles together with our experience in fully automatic, semi-automatic or manual operating systems, with engineering, design and implementation standards maintained at the highest level. As machine technologies progress with the development of the sector, the existence of mixing machines with effective and powerful design has become essential. To succeed in terms of quality and time in the product you will produce, you need to have the correct formula and the correct machine equipment group. This is directly proportional to how well you master your product and production process. In general, chemistry sometimes appears very simple, but a heavy putty type with a viscosity of 500,000 centipoise such as Caulking Compound can be produced in a "Planet Malaxer" machine, however for a product with this viscosity, the more effective choice is "Zet-Mixer" machines. This is precisely the situation we are referring to, namely "Correct Machine Selection". Our machines with single mixing shaft systems and planet malaxer machines, which have been in service for very long years, are performing successfully. In addition to these machines, our combined mixers with two or three shaft systems and combined planet malaxer machines have seen serious demand in recent years. The target customer base for machines within this scope are companies producing products in the 5,000–3,000,000 centipoise range. If raw materials within these products can only be mixed into the product through dispersion, they require a high-speed mixing impeller on the machine. For this mixer to perform the dispersion process, it must have dispersion impellers capable of reaching a peripheral speed of 19-25 m/s. There may be cases where high or low viscosity product mixing cannot be achieved with only high-speed dispersion alone. During the process, blending can be achieved homogeneously in very short times with two paddle systems having a separate speed adjustment system operating independently of the high-speed dispersion system. This mixing arrangement can also work in an integrated manner together with scraper and vacuum systems. Both the design and properties of vertical mixers vary depending on viscosity. When viscosity increases significantly during the production of a product, fixed shaft high-speed mixers cannot mix the product adequately in the mixing vessel, and this condition results in the product having poor homogeneity. Combined planet malaxers are distinguished from other vertical mixers because of two characteristics. The first and most important characteristic is that they have two planet-type shafts and angled blades on these shafts. These planet shafts rotate both around their own axes and in a certain trajectory within the vessel. Due to the orbital movement of the planet shafts within the vessel, the planet blades continuously move within the production charge. The second characteristic is that it has a high-speed shaft, and this characteristic is a mandatory feature for producing certain formulations. The high-speed shaft with a dispersion blade is very effective in the wetting and dispersion of powders. In addition to these shafts, the combined planet malaxer machine also has another shaft called a scraper arm, which helps the mixing process by transporting the product on the vessel wall toward the center. With Sözer Makine combined malaxer machines, you can easily and in very short times produce products such as pigment paste, petrochemical products, insulation and filler materials, putty, paste, sealing products, silicone, mastic and sealant components. Dispersion impellers, due to their blade profile and peripheral speed, can generate a certain amount of heat on the material. To prevent the manufactured product from being affected by heat or to monitor this temperature curve, these machines have a PT100 temperature measurement system as a standard feature. Also as standard, cooling motors that allow long-term operation at low speeds and come with the machine are coupled onto the motors. In multi-shaft combined mixers, in addition to features such as scraper, vacuum, pressure and PT 100, a timer-controlled mixing feature is also included as standard. Since these types of machines require very powerful motors and equipment, the machine bodies are manufactured as complete castings. In terms of capacity, production ranges from laboratory types, that is from 10-liter capacities, to 500, 1,000, 1,500, 2,000, 3,500 and 5,000-liter capacities. The casting of the machine body ensures lifetime durability and rigid operation. On the machine control screen, in addition to machine functions, there are separate RPM, amperage and timer digital displays for the mixing motors, and digital temperature display screens where you can see the temperature of the produced product. Besides this, semi or fully automatic recipe control system and PLS control system features are offered as optional features on operator panels. Sözer Makine combined mixer machines are manufactured in compliance with "CE", "Occupational Health and Safety, ATEX Zone 1 EEx dIIB T4 standards. In mixers, especially in this type of machine with many mixing systems, transmission elements are very, very important. Your machines must be properly designed and serve the purpose; the engineering calculations at this point are very important. Incorrect designs, incorrectly selected transmission elements, can result in incomplete transfer of power from motors to mixing equipment. You can see that excessively powerful motors are used in these types of machines. Because some companies think they can cover the gap created by faulty designs by choosing a powerful motor, but this is an incorrect application. With increasing viscosity, mixer selection shifts from left to right as follows. Correct machine selection does not mean just machine type. You also need to perform your cost/benefit analysis correctly. Especially in recent years, in line with the importance companies place on innovation, automated systems have become more popular. Therefore, it is aimed to complete production processes as much as possible within an automation system that extends from human labor independence to packaging. As Sözer Makine, at this point we can provide you with solutions using fully automatic or semi-automatic systems according to your requirements from the very beginning to the end of the system. By adapting new generation powder or liquid raw material feeding systems to our machines, we ensure that raw material feeding is carried out in a measurable and appropriate manner. Following the completion of the production process in suitable machines, we can transfer it to silos or your filling line using our fully automatic or semi-automatic systems. We can program the software infrastructure of our machines according to the software systems prepared by our own team in a manner suitable to your recipe structure. In this way, we ensure that you have a sustainable and standardized structure. Currently, we are the company capable of producing the most diverse machinery in our sector in Turkey; at this point, with our machines operating in 52 different countries in the world as of today, we are one of the leading companies in the sector. We view this success in exports in particular as an indicator of our quality. Together with all our staff, we keep ourselves open to continuous updates. Currently, we are the company capable of producing the most diverse machinery in our sector in Turkey; at this point, with our machines operating in 52 different countries in the world as of today, we are one of the leading companies in the sector. We view this success in exports in particular as an indicator of our quality. Together with all our staff, we keep ourselves open to continuous updates. Within our capabilities, we receive ongoing training in engineering and production, and we provide our personnel with opportunities to follow developments in the world related to their fields. T. Emrah Sözer Production Director Sözer Makine Sanayi ve Ticaret Ltd. Şti.