Wagner CoatMaster Contactless Measurement

CoatMaster enables non-contact measurement of coating thickness immediately after application. This allows for low costs, optimized quality and process balance. CoatMaster incorporates innovative technology for non-contact measurement of coating thickness on workpieces made from different materials such as metal, aluminium, plastic or MDF. Based on thermal optics, this technology makes it possible to measure powder and liquid layer thickness even before curing or drying. This permits precise adjustment at the micrometre level and registration of coated parts. • By avoiding unnecessary over-coating, material savings of up to 30% are achieved, which brings significant cost savings and environmental protection. • At the same time, workpieces are always coated to sufficient thickness thanks to CoatMaster quality control, thus preventing waste and system downtime. • Continuous measurement provides close daily records during the coating process. Data can be used locally or transferred to a database.

Non-Contact and Non-Destructive Measurement

With non-contact and patented technology (Advanced Thermal Optics), it enables non-destructive measurement of coating thickness on workpieces at distances of up to 50cm. Measurement distance can vary.

Early Adjustments Possible

Even for still-wet or pre-cured coatings, layer thickness can be determined and adjusted if necessary.

Measurement During Coating Process

To guarantee uninterrupted production, measurement can be performed even on moving workpieces inside the coating unit.

Workpieces with Complex Geometry

CoatMaster can determine layer thickness on workpieces with curved surfaces, in interior sections, at angles and on rims.

Different Materials

It enables measurement of coating thickness on metal, plastic, wood, CFRP, glass and many other materials.

Suitable for All Colours

Calibrated or non-calibrated measurement adapted to your specific requirements is possible.

Powder Coating

Powder coating layer thickness can be determined at just the right time before hardening and adjusted with high precision. This provides material savings of up to 30% and increased productivity.

Liquid Coating

Measurement of liquid coating thickness can also be performed before the material begins to dry. The advantages are homogeneous coating results, material and time savings with consistently high quality.

Typical Application Areas:

• Metal and plastic coatings, for example automotive and transport industry, white goods and more. • MDF boards, • Corrosion protection, • Metal structures. Mustafa Acıpayamoğlu General Manager Altermak