Polyurethane Elastomer Systems

The construction sector is continuously evolving in its search for innovative solutions that combine aesthetics, durability and functionality. One of the most significant developments in this field involves innovative advances in mould production technologies. While traditional moulding methods have created limitations in flexibility and durability issues over time, polyurethane elastomer moulds used in modern construction projects eliminate these problems and deliver perfect results.

Advanced polyurethane elastomer moulds serve the construction sector not merely as a production tool, but guarantee high quality and longevity at every stage of projects. Polyurethane elastomer moulds emerge as an extremely effective material, particularly in stone cladding, concrete casting and the production of decorative structural elements. These moulds allow for the precise creation of detailed patterns and complex structures. In areas where manufacturing with traditional materials is difficult or costly, polyurethane moulds offer faster and more efficient solutions.

Product Features
High Durability: Polyurethane elastomer moulds do not deform or lose shape even with prolonged use. They provide high wear resistance and long-lasting performance.
Flexibility and Easy Demoulding: Polyurethane elastomer greatly simplifies mould removal. The flexible nature of the product allows for easy casting of any type of complex shape and detail.
Precise Design and Detailed Output: High-resolution moulds that capture even fine details flawlessly enable perfect surface finishes to be achieved on stone and concrete products.
Diverse Applications: Suitable for stone cladding, concrete casting, decorative elements and building stone production. A versatile solution that can work with different materials such as stone and concrete.
Chemical Resistance: Polyurethane is extremely resistant to chemicals, moisture and high temperatures, making it ideal for use in the construction sector.
Easy Application: Moulds manufactured with advanced technology provide a fast and efficient production process, thereby enabling savings in labour and time.

Application Areas
Cladding Stone Casting: Polyurethane moulds deliver perfect results in stone cladding casting operations. An ideal choice for obtaining detailed stone surfaces.
Concrete and Structural Elements: Provides high precision and durability in concrete casting operations. A reliable and efficient solution for moulding operations in construction projects.
Decorative Products: In architectural decoration and interior design, polyurethane moulds enable the production of aesthetic, fine-crafted products.
Ornamental and Structural Stones: Offers high-quality moulds suitable for ornamental and stone structures.

Product Advantages
Economical Solution: With their long-lasting and durable structures, polyurethane elastomer moulds continuously deliver high performance, thereby reducing costs in the long term.
Environmentally Friendly: By using environmentally friendly materials in production processes, an environmentally safe production process is ensured.
High Flexibility: Facilitates the production of concrete and stone elements with complex shapes, adapting to every project.
Ideal for Complex Designs: Enables the creation of fine details and complex patterns with high precision, allowing designers' creativity to be unlimited.

CREACASE EL 150, developed for polyurethane elastomer mould applications, is a two-component, fast-curing, solvent-free, high-performance casting material.

Polyurethane elastomer moulds developed and manufactured at the Flokser Kimya R&D Centre are an indispensable auxiliary material in the construction sector with their high quality and durability. These moulds, offering a wide range of applications from veneer stone casting to concrete production, enable you to work with high efficiency and precision in every project. Thanks to their durability, flexibility and chemical resistance properties, they enable you to achieve high-quality and long-lasting results in the construction and decoration world.

Dr. Nesrin Oğuz
R&D Manager
Flokser Kimya